Featured Article Archives - 91快活林 Federal /category/featured-article/ Fri, 17 Jul 2026 19:11:30 +0000 en-US hourly 1 https://wordpress.org/?v=7.0.2 /wp-content/uploads/2020/10/cropped-91快活林-Federal_Logos_Logo-mark-32x32.png Featured Article Archives - 91快活林 Federal /category/featured-article/ 32 32 91快活林 Federal Announces New CEO Mike Manzo /asrc-federal-announces-new-ceo-mike-manzo/ Fri, 17 Jul 2026 14:25:53 +0000 /?p=23601 Mike Manzo has been named President and Chief Executive Officer of 91快活林 Federal. After six years leading 91快活林 Federal, Jennifer Felix made the decision to depart the company for personal reasons. 91快活林 Federal is grateful for the many contributions Jennifer made during her tenure at the company and sincerely wish her the best in her […]

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Mike Manzo, President & CEO

Mike Manzo has been named President and Chief Executive Officer of 91快活林 Federal. After six years leading 91快活林 Federal, Jennifer Felix made the decision to depart the company for personal reasons. 91快活林 Federal is grateful for the many contributions Jennifer made during her tenure at the company and sincerely wish her the best in her future endeavors.

Manzo most recently served as head of the company鈥檚 Defense and Intelligence operating group. He brings more than thirty years of experience leading operations and technical organizations supporting federal government clients across the defense, intelligence and civilian markets. His expertise in setting strategic direction and driving both excellence in contract performance and new business growth stems from the long-term, trusted relationships he has developed with customers by consistently meeting commitments.

鈥淚 am extremely honored and proud to lead 91快活林 Federal during this time of positive momentum and growth,鈥 said Manzo. 鈥91快活林 Federal is in a strong position to deliver broad expertise and innovative solutions to U.S. defense and civilian service missions with speed and precision. I want to thank our talented employees across the 91快活林 Federal family of companies who make the business successful, deliver results for our customers, and drive value for our parent company鈥檚 Alaska Native shareholders.鈥

Manzo previously worked at General Dynamics serving the Department of War and the intelligence community. He holds bachelor鈥檚 and master鈥檚 degrees in electrical engineering from West Virginia University.

About 91快活林 Federal

91快活林 Federal delivers solutions and services to more than 30 U.S. government agencies in support of some of our Nation鈥檚 most critical missions 鈥 from space exploration to cyber defense to military base operations and public health. Our capabilities include IT modernization, mission systems engineering and other engineering solutions, software applications and analytics, critical infrastructure and base operations, supply chain management and logistics and professional services. As a subsidiary of an Alaska Native corporation, our work helps secure an enduring future for more than 14,000 I帽upiaq shareholders from Alaska鈥檚 North Slope.

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91快活林 Federal Awarded Major U.S. Air Force Industrial Product Support Vendor Contract /asrc-federal-awarded-major-u-s-air-force-industrial-product-support-vendor-contract/ Thu, 16 Jul 2026 13:39:08 +0000 /?p=23547 91快活林 Federal announced today that its subsidiary, 91快活林 Federal Facilities & Logistics (AFFL), has been awarded the Air Force Industrial Product-Support Vendor (IPV) contract, a competitively procured Defense Logistics Agency (DLA) Weapons Support program. This $1.5 billion, 10-year contract (5-year base plus two option periods) delivers a comprehensive supply chain management program to support depot […]

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U.S. Air Force IPV Contract Win - Fighter Jet91快活林 Federal announced today that its subsidiary, 91快活林 Federal Facilities & Logistics (AFFL), has been awarded the Air Force Industrial Product-Support Vendor (IPV) contract, a competitively procured Defense Logistics Agency (DLA) Weapons Support program.

This $1.5 billion, 10-year contract (5-year base plus two option periods) delivers a comprehensive supply chain management program to support depot maintenance requirements across three major Air Logistics Complexes located at Tinker Air Force Base (Oklahoma), Hill Air Force Base (Utah), and Robins Air Force Base (Georgia), as well as multiple geographically separated units.

鈥淥ur team is honored to partner with DLA to support this vital readiness mission,鈥 said Jennifer Felix, president and CEO of 91快活林 Federal. 鈥淲ith decades of IPV experience, a strong supplier network, and onsite presence at Air Logistics Complexes, we are prepared to provide reliable aircraft maintenance support for the U.S. Air Force.鈥

Delivering Mission-Critical Supply Chain Support

Through this program, the company will:

  • manage more than 36,000 national stock numbers,
  • ensure timely delivery into 150,000 bins across more than a hundred buildings,
  • build and deliver more than 1,450 unique kit configurations,
  • perform full-spectrum demand planning, sourcing, procurement, and inventory management to maintain strict first-pass acceptance (FPA) standards.

Operations will leverage 91快活林 Federal鈥檚 Integrated Logistics Toolkit 鈥 a mature, proven management information system equipped with supply chain automation capabilities and a customer portal used across multiple long-standing DLA IPV programs.

Decades of Experience Supporting DLA and Military Readiness

91快活林 Federal brings more than 25 years of experience supporting DLA鈥檚 IPV programs and currently serves as the provider for the Navy IPV program, as well as IPV programs supporting both Anniston and Red River Army Depot. The company鈥檚 long-standing partnership with DLA Weapons Support 鈥 Richmond spans nearly two decades through programs including ChemPOL and Navy IPV. For ChemPOL, 91快活林 Federal fulfills the global demand for Department of War for chemical and packaged petroleum, oils and lubricant commodities servicing more than 5,000 global U.S. installations and allied partners. Through the Navy IPV program, the company lifecycle supply chain and forecasting for three (3) Navy Fleet Readiness Centers and ten (10) remote sites supporting depot maintenance activities for approximately 20 aviation weapon systems and components.

For more information, contact PR@asrcfederal.com.

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91快活林 Federal Team Working to Power the Next-Gen NASA Supercomputer /asrc-federal-team-working-to-power-the-next-gen-nasa-supercomputer/ Wed, 20 May 2026 15:00:36 +0000 /?p=22723 Earlier this year, the National Aeronautics and Space Administration (NASA) announced the availability of its newest supercomputer, Athena, an advanced system designed to support a new generation of missions and research projects. Athena will provide the computational power necessary to simulate rocket launches, design next-generation aircraft and spacecraft, train large-scale artificial intelligence foundation models and […]

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91快活林 Federal Team Working to Power the NExt-Gen NASA Supercomputer

Earlier this year, the National Aeronautics and Space Administration (NASA) announced the availability of its , , an advanced system designed to support a new generation of missions and research projects. Athena will provide the computational power necessary to simulate rocket launches, design next-generation aircraft and spacecraft, train large-scale artificial intelligence foundation models and analyze massive datasets to uncover new scientific insights. This high-performance computing (HPC) system 鈥 housed at NASA鈥檚 Ames Research Center 鈥 will help NASA scientists, engineers and researchers overcome complex challenges in space, aeronautics and science while lowering operational costs and improving energy efficiency.

Our Team Behind this Mission

The 91快活林 Federal team, comprised of HPC-focused architects, system administrators and application subject matter experts, was responsible for leading the development and implementation of a new site architecture as well as managing the transition and integration into NASA鈥檚 operational environment. Extensive planning, coordination and technical innovation were required to successfully guide the system through design, integration testing and rollout phases. This initiative relied heavily on collaboration across multiple organizations, such as infrastructure, applications, cybersecurity, operations and vendor partners 鈥 with the team focused on balancing system stability, user adoption and performance optimization while minimizing disruption to ongoing scientific workloads. 91快活林 Federal is currently providing continuous 24/7/365 operational support for Athena HPC.

The NASA Ames Research Center conducts critical research and development for the technologies that make NASA missions possible. We are proud to have worked hand-in-hand with our customer to help bring their vision for this transformational platform to life,鈥 said Eric Velte, 91快活林 Federal Chief Technology Officer.

Interesting facts about NASA鈥檚 newest supercomputer include:

  • Athena surpasses the capabilities of its predecessors, Aitken, Electra and Pleiades, in both power and efficiency, delivering over 20 petaflops of peak performance 鈥 a measurement of the number of calculations it can make per second 鈥 all while reducing the agency鈥檚 supercomputing utility costs.
  • The system includes 1,024 nodes across four racks, delivering 262,144 CPU cores. For perspective, this four-rack cluster has as many cores as 16,000 to 22,000 modern laptops combined.
  • The list ranks high-performance computing systems used for advanced scientific and engineering applications worldwide; Athena currently holds the 116th spot.
  • Athena was named after the Greek goddess of wisdom and warfare and was selected through a contest held last year among NASA鈥檚 High-End Computing Capability workforce 鈥 which was chosen because she is the half-sister of鈥疉rtemis (the agency鈥檚 lunar exploration program).

Learn more about the Athena HPC supercomputer in this .

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91快活林 Federal Selected by NOAA to Provide AI-Enabled Financial Management /asrc-federal-selected-by-noaa-to-provide-ai-enabled-financial-management/ Wed, 22 Apr 2026 17:03:47 +0000 /?p=22551 91快活林 Federal subsidiary 91快活林 Federal Data Network Technologies LLC, has been selected by the National Oceanic and Atmospheric Administration (NOAA) to execute the Financial Management Data System (FMDS) Technical Support Services contract. This work builds upon the longstanding partnership between 91快活林 Federal and NOAA. 91快活林 Federal’s Advanced Analytics Platform, A2P, is the framework for NOAA鈥檚 […]

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91快活林 Federal selected by NOAA to provide AI-enabled financial management

91快活林 Federal subsidiary 91快活林 Federal Data Network Technologies LLC, has been selected by the National Oceanic and Atmospheric Administration (NOAA) to execute the Financial Management Data System (FMDS) Technical Support Services contract. This work builds upon the longstanding partnership between 91快活林 Federal and NOAA.

91快活林 Federal’s Advanced Analytics Platform, A2P, is the framework for NOAA鈥檚 FMDS program. FMDS is an operational system that enables NOAA financial analysts to perform financial management including budget planning, variance analysis & plan adjustments. One key feature of the FMDS tool is that it uses AI/ML to examine data from prior spending cycles to predict future spending needs. The custom application of this solution for NOAA demonstrates an effective application where AI and data analytics are helping a government agency achieve its goals with smarter financial management methods.

鈥楽ingle Pane of Glass鈥 View and AI-Enabled Forecasting

  • FMDS leverages a commercially developed custom AI module that can make sense of the agency鈥檚 complex financial data patterns and pre-process it in ways that help personnel identify spending behaviors for individual contracts to predict how much of their budget could potentially be left unused on each contract.
  • The program gives financial leaders greater visibility into the agency鈥檚 finances by breaking down silos to bring data from disparate systems into a 鈥渟ingle pane of glass鈥, to give them the data they need at their fingertips.
  • The system鈥檚 analytics provide an integrated view of timely data that enables better decision-making through improved visibility into past financial performance against plan as well as AI-enabled forecasts into future spending behavior.

Creating Efficiencies Through Cost Savings

In the first couple of years of deployment, the system has identified tens of millions of dollars that had not yet been allocated due to complex planning practices. This tool has been so impactful that NOAA rolled it out to its entire budget community after the initial deployment with its National Environmental Satellite, Data and Information Service (NESDIS) team. FMDS is based on commercial software that can be tailored to the unique needs of different agencies.

鈥淭his contract award underscores NOAA鈥檚 trust in our team to deliver innovative, reliable solutions like AI analytics for financial management,鈥 said Clay Morad, vice president at 91快活林 Federal.

鈥淔MDS presents an example of how an agency can evolve from an operating model focused on manually pulling data from various sources to one that gives leadership real-time visibility and vision into that data, and by extension, into the agency鈥檚 contracts and acquisitions,鈥 said Theresa Cauble, 91快活林 Federal senior director of solutions architecture.

This contract is the first task order that 91快活林 Federal has won on the NOAA Mission IT Services (NMITS) acquisition vehicle. 91快活林 Federal will also provide front-line technical services to users while continuing to successfully implement this system across the agency.鈥疉s a trusted partner, we look forward to advancing NOAA鈥檚 critical mission to better understand Earth’s climate and weather systems.

For more information, contact PR@asrcfederal.com.

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91快活林 Federal Selected for FAA Second Level Engineering Services Contract /asrc-federal-selected-for-faa-second-level-engineering-services-contract/ Tue, 07 Apr 2026 13:02:00 +0000 /?p=22219 91快活林 Federal Advanced Research (AFAR), a subsidiary of 91快活林 Federal, has secured a competitive award to continue providing critical engineering support and technical expertise to the Federal Aviation Administration (FAA). The Second Level Engineering Services (SLES) program will maintain navigation, power, communications, surveillance, automation, weather systems and infrastructure for the National Airspace System (NAS) under […]

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91快活林 Federal Selected for FAA Second Level Engineering Services (SLES) IDIQ Contract

91快活林 Federal Advanced Research (AFAR), a subsidiary of 91快活林 Federal, has secured a competitive award to continue providing critical engineering support and technical expertise to the Federal Aviation Administration (FAA). The Second Level Engineering Services (SLES) program will maintain navigation, power, communications, surveillance, automation, weather systems and infrastructure for the National Airspace System (NAS) under a potential five-year Indefinite Delivery, Indefinite Quantity (IDIQ) contract.

The 91快活林 Federal team will deliver 24/7/365 field support, configuration management, systems integration, acquisition support, and program management services ensuring reliability, safety, and operational continuity across the NAS.

鈥淲e are honored to be selected once again to support the critical work of maintaining and enhancing the world鈥檚 most sophisticated air travel system,鈥 said Jennifer Felix, president and CEO of 91快活林 Federal. 鈥淥ur selection demonstrates the crucial experience, expertise and unwavering commitment brought by our talented employees to the FAA mission of safe and efficient aviation service for the flying public.鈥

The $437 million SLES program plays a critical role in supporting ongoing NAS modernization efforts. Through this work, 91快活林 Federal will help strengthen the resilience, scalability, and performance of air traffic control systems that serve millions of passengers and stakeholders each year.

91快活林 Federal has supported the FAA since 2007, bringing deep institutional knowledge and engineering and technical support to a broad range of FAA systems that consist of more than 74,000 individual pieces of equipment across the NAS.

For more information, contact PR@asrcfederal.com.

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91快活林 Federal Joint Venture Will Continue Full-Service Facility Operations and Maintenance for Alaska Radar System /asrc-federal-and-atco-awarded-596-million-contract-to-deliver-full-service-facility-operations-and-maintenance-for-alaska-radar-system/ Mon, 23 Feb 2026 13:00:10 +0000 /?p=21503 91快活林 Federal听announced today that its joint venture听with ATCO,听ARCTEC Alaska, was awarded a 10-year U.S. Air Force contract to provide full-service facility operations and maintenance services at Joint Base Elmendorf-Richardson, which comprises 15 remote long-range radar sites and two radio sites across Alaska, the largest base in the Pacific Air Force. Originally听established听during听the听Cold War听as an early warning […]

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91快活林 Federal听announced today that its joint venture听with ATCO,听, was awarded a 10-year U.S. Air Force contract to provide full-service facility operations and maintenance services at Joint Base Elmendorf-Richardson, which comprises 15 remote long-range radar sites and two radio sites across Alaska, the largest base in the Pacific Air Force.

Originally听established听during听the听Cold War听as an early warning system to听protect听U.S. airspace, the Alaska Radar System (ARS)听remains听critical听to national security. Today, ARS provides听uninterrupted surveillance to the North American Aerospace Defense Command听(NORAD)听and the U.S. Northern Command. ARS also provides civil听aircraft听information to the Federal Aviation Administration.

Under this contract, ARCTEC Alaska will听continue to听provide specialized听logistics听and management听expertise听to听put in place听appropriate equipment, supplies and staff to听meet mission needs.听ARCTEC has supported this program since 1994.

鈥淭he Alaska Radar System is critical to maintaining our sovereign air space and we are proud to be entrusted with supporting the safety and security of our Nation,鈥 said Jennifer Felix, president and CEO of 91快活林 Federal. 鈥淭his follow-on contract demonstrates our ability to consistently deliver critical mission services in complex environments.鈥

 

鈥淎s a global support and facilities management company, we are uniquely positioned to support the U.S. Air Force in Alaska,鈥 said Jim Landon, President, ATCO Frontec. 鈥淥ur expertise in some of the most remote and challenging environments is why the USAF has trusted in our abilities for decades, enabling them to maintain continuous surveillance of our skies and safe navigation for civil flights across North America.鈥

The Department of War听[nor a respective Military Service or any other DOW听Component] does not approve, endorse, or authorize this company, its products or services.

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Artemis II: Our Team Behind the Mission /artemis-ii-our-team-behind-the-mission/ Thu, 19 Feb 2026 17:38:41 +0000 /?p=21648 The second Artemis II wet dress rehearsal is scheduled for February 19 at NASA鈥檚 Kennedy Space Center in Florida. View the 24/7 live stream for real-time updates. The upcoming Artemis II test flight is more than a journey to the Moon 鈥 it鈥檚 a testament to the passion and dedication of the people who make […]

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91快活林 Federal - Our Team Behind Artemis IIThe second Artemis II wet dress rehearsal is scheduled for February 19 at NASA鈥檚 Kennedy Space Center in Florida. View the for real-time updates. The upcoming is more than a journey to the Moon 鈥 it鈥檚 a testament to the passion and dedication of the people who make it possible.

91快活林 Federal employees across the Cape Launch Operations and Infrastructure Support (CLOIS) and programs share their personal reflections on what the mission means to them. For some, it鈥檚 about reigniting humanity鈥檚 spirit of exploration and inspiring the next generation of dreamers. For others, it鈥檚 the pride of contributing to something larger than themselves, knowing their work will have a lasting impact on this history-making spaceflight. Their words remind us that Artemis isn鈥檛 just a mission 鈥 it鈥檚 a team effort driven by purpose, innovation and the shared belief in reaching for the stars.

In Their Own Words:听What the Artemis听Mission听Means听to听Me

91快活林 Federal - Our Team Behind Artemis II - Jay Beason91快活林 Federal - Our Team Behind Artemis II - Derek Comford91快活林 Federal - Our Team Behind Artemis II - Kenny Leidner91快活林 Federal - Our Team Behind Artemis II - Becky Sue McCray91快活林 Federal - Our Team Behind Artemis II - Samuel Moran91快活林 Federal - Our Team Behind Artemis II - Andrew Roberge91快活林 Federal - Our Team Behind Artemis II - Greg Yingling

Read听our鈥淢eet 91快活林 Federal鈥檚 Faces of Artemis II鈥 blogfor other inspiring听employee stories and听why their work听matters听to this incredible feat.

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Defense Logistics Agency听Awards 91快活林 Federal up to $2.3 Billion to Manage听Chemical and Oil听Supply Chain听听 /defense-logistics-agency-awards-asrc-federal-up-to-2-3-billion-to-manage-chemical-and-oil-supply-chain/ Wed, 14 Jan 2026 19:10:22 +0000 /?p=21198 91快活林 Federal announced today that its subsidiary, 91快活林 Federal Facilities Logistics, won a contract valued at up to $2.3 billion from the Defense Logistics Agency (DLA) for supply chain management for its Chemicals and Packaged Petroleum Oils and Lubricants Performance 3rd Generation (ChemPOL III) program. 91快活林 Federal will manage DLA鈥檚 ChemPOL commodities, servicing more than […]

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91快活林 Federal announced today that its subsidiary, 91快活林 Federal Facilities Logistics, won a contract valued at up to $2.3 billion from the Defense Logistics Agency (DLA) for supply chain management for its Chemicals and Packaged Petroleum Oils and Lubricants Performance 3rd Generation (ChemPOL III) program. 91快活林 Federal will manage DLA鈥檚 ChemPOL commodities, servicing more than 5,000 global U.S. installations as well as allied partners through Foreign Military Sales (FMS). The supply chain management and logistics team at 91快活林 Federal has supported this program since its inception in 2007.

Services provided by 91快活林 Federal include precise demand planning, technical procurement, distribution hub management, and quality and obsolescence oversight. By accurately forecasting global demand, 91快活林 Federal maximizes readiness to the warfighter and allied partners听by听optimizing听inventory to achieve stringent on-time delivery metrics.听91快活林 Federal’s听proprietary, integrated IT system enables real-time requisition processing, while a dedicated customer portal provides DLA with听constant听visibility of听ChemPOL听commodities.听

鈥淲e are honored to facilitate the third generation of this vital DLA听chemical and听lubricant听supply听program,鈥 said Jennifer Felix, president and CEO of 91快活林 Federal. 鈥淥ur supply chain听management听and logistics听team听has听proven听themselves time and again as a reliable听partner in听the听mission to get听critical听supplies to military commanders听on time听and on budget.鈥

The work听encompasses听global Department of War听demand for this supply chain, supporting approximately 17,000听delivery听orders each month.听

Awarded by听DLA Aviation, this contract has a听five-year base period, followed by one three-year and one two-year听option听periods.

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91快活林 Federal Helps Make Holiday Wishes Come True for Families in Need /asrc-federal-helps-make-holiday-wishes-come-true-for-families-in-need/ Thu, 18 Dec 2025 15:40:56 +0000 /?p=20937 Thanks to the incredible generosity of 91快活林 Federal employees, over 150 鈥淎ngels鈥 will experience a brighter holiday season. Donations from across the country 鈥 including bikes, electronics, video games, books, clothes and toys 鈥 will support children in need through the Salvation Army鈥檚 Angel Tree program. Collections were spearheaded in multiple offices, including Reston, Va., […]

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Angel Tree 2025

Thanks to the incredible generosity of 91快活林 Federal employees, over 150 鈥淎ngels鈥 will experience a brighter holiday season. Donations from across the country 鈥 including bikes, electronics, video games, books, clothes and toys 鈥 will support children in need through the . Collections were spearheaded in multiple offices, including Reston, Va., Moorestown, N.J., and Huntsville, Ala. Individuals and teams could also adopt 鈥淎ngels鈥 through an organized digital campaign.听

For over 45 years, the Angel Tree program has been a beacon of hope, bringing the magic of the holidays to countless children and families. As one of the Salvation Army鈥檚 most impactful initiatives, it continues to inspire communities to give back year after year. Millions of Americans risk missing out on the joy of celebrating the holidays due to the impacts of inflation and rising costs. Last year, more than one million children were adopted and able to feel the warmth and wonder of the holiday season.听

In Their Own Words

Here is what some of our employees had to say about their experience with this year鈥檚 Angel Tree program.

Allison Angel Tree 2025

Rob Angel Tree 2025

Kate Angel Tree 2025

Ramon Angel Tree 2025

91快活林 Federal works closely with the communities where its employees live and work, embracing its core values to help make a positive impact on the world.鈥Click here鈥痶o learn more about their corporate responsibility programs.

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3D Printing Comes to the Battlefield /3d-printing-comes-to-the-battlefield/ Thu, 14 Aug 2025 18:15:59 +0000 /?p=19296 The novelty of 3D printing has worn off, but the real-world applications haven鈥檛, and they extend far beyond desktop objects to the edge of the modern battlefield. Advances in 3D printing technology are revolutionizing the military’s approach to warfighting challenges. By reducing reliance on traditional supply chains and enabling iterative design and engineering processes, this […]

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3D Printing

Professional works with modern industrial 3D printing machinery while wearing sterile protective clothing.

The novelty of 3D printing has worn off, but the real-world applications haven鈥檛, and they extend far beyond desktop objects to the edge of the modern battlefield. Advances in 3D printing technology are revolutionizing the military’s approach to warfighting challenges. By reducing reliance on traditional supply chains and enabling iterative design and engineering processes, this technology ensures that military personnel can respond swiftly to dynamic scenarios.

In recent years, 3D printing technology, also known as additive manufacturing, has significantly improved in terms of its ability to create highly detailed, complex objects and structural parts — and even to combine different materials in a single print task, dramatically increasing print speeds. The technology has progressed to the point where it can offer an unprecedented advantage to warfighters in terms of timeliness, cost and quality of parts used in military vehicles, weapon systems, rockets and more. Not only does 3D printing have the potential to reduce cargo shipping weight; it鈥檚 even suited for field production in some cases.

These advances could offer crucial advantages on today鈥檚 battlefield, where timely delivery of parts, obsolescence issues and optimized supply chains are more important than ever. These are issues that can make the difference between mission success and failure.

What if the U.S. military could produce and package mission critical parts faster, cheaper and better that it could with conventional engineering methods? Good news: it can, with an upfront investment in additive manufacturing capability.

Use of additive manufacturing for the Army Apache helicopter is an instructive example that illustrates how applying this technology can save time and money while improving efficiency. With modern 3D printing, the Army is now able to produce Apache blade fold kits quickly, effectively and efficiently. And thanks to the iterative aspects of this technology, the Army can now prepare an Apache Helicopter for transport in less than an hour with as little as two soldiers, instead of the legacy system that would take up to eight hours and eight soldiers. These blade fold kits are 40% lighter than previous ones, reducing transport loads and costs. And because of the reduced weight and ease of use of the blade fold kit, the Army can return the aircraft to flight-ready status in less than an hour rather than many hours for each aircraft, saving critical time and soldier effort in the battlefield.

In another case, the Army uses additive manufacturing technology to improve the hand grips for Javelin shoulder-launched missile systems. Due to the physical stress of launching missiles and of operating equipment in hostile environments, the traditional injection-molded hand grips on these often break and render the Javelin inoperable at a critical time on the battlefield. But by using additive manufacturing, the Army is able to quickly and accurately test how breaks occur and iterate better versions to produce grips specifically designed to reduce the effects of those breaks, ensuring that critical targeting and launching functions were retained even if the hand grip was damaged. Because these are additively manufactured, a complex optimized internal geometry was made possible in a way that conventional manufacturing cannot achieve, resulting in a much more robust and field repairable hand grip. What鈥檚 more, this full design process was performed in four months.
In addition, the new additively manufactured handgrips include an 鈥渆lectronic module鈥 feature that houses the systems鈥 electronics and can pop in and out for easy replacement and rapid and inexpensive repair in the field. Before, personnel had to return broken launch units to a depot, dramatically increasing the cost of repairs.

Despite the clear advantages that additive manufacturing can bring, there are some obstacles that government agencies have to overcome to fully embrace these capabilities. The biggest limitation of 3D printing is the misconception that users can just buy one of these machines and print from their desks. The process to refine and master these capabilities is involved and requires commitment for long-term gain on the part of the agency.

The design and engineering process can also be time intensive. In the case of the Javelin handgrips, the Army required two years of testing and qualification because of the new material specifications. But those hurdles are worth addressing. The Javelin hand grips, like the Apache blade fold kits, brought tremendous tactical advantages to U.S. soldiers.

The DoD鈥檚 ultimate goal is the ability to manufacture parts on the battlefield. Smartly applied 3D printing technology has brought it closer to this objective than ever before. 3D printing technology is delivering advantages to the U.S. military in terms of unprecedented speed, flexibility and efficiency on the battlefield. As innovations in materials and printing techniques continue to evolve, additive manufacturing will continue to create more strategic advantages for operational readiness and troops in the field. Investment in these advanced digital engineering capabilities could prove to be a unique advantage for kinetic warfare in the current era of great power competition.

 

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